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Falcon II RJ-8000 Operation Instructions
MUTOH EUROPE NV
Downloaded From ManualsPrinter.com Manuals
AP-75080, Rev : 1.1 , 04/12/2002
Falcon II RJ-8000 Operation Instructions
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Falcon II RJ-8000 Operation Instructions
COPYRIGHT NOTICE COPYRIGHT © 2002 Mutoh Europe N.V. All rights reserved. This document may not be reproduced by any means, in whole or in part, without written permission of the copyright owner. This document is furnished to support the Mutoh Falcon II RJ-8000 Printer. In consideration of the furnishing of the information contained in this document, the party to whom it is given, assumes its custody and control and agrees to the following: The information herein contained is given in confidence, and any part thereof shall not be copied or reproduced without written consent of Mutoh Europe N.V. This document or the contents herein under no circumstances, shall be used in the manufacture or reproduction of the article shown and the delivery of this document shall not constitute any right or license to do so. December 2002 Published: Mutoh Europe N.V., Archimedesstraat 13, B-8400 Oostende, BELGIUM
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Falcon II RJ-8000 Operation Instructions
Dear Customer, Incorporating the very latest developments in piezo-electric drop-on-demand inkjet printing technology, the Falcon II combines high speed and high-resolution output, making it equally suitable for short-run production printing and high-quality photographic reproduction. The Falcon II offers you maximum application versatility, thanks to a variety of ink configuration options. The Falcon II has a 4, 6 and 8 colour channel output. The user can load two sets of either CMYK 220 ml dye or pigmented ink cassettes, offering 440 ml ink autonomy per colour and the possibility to double the printer’s speed. Moreover, it is possible to load 4 CMYK 220 ml dye and 4 CMYK pigmented ink cassettes, allowing for instant switching from one ink type to another without washing nor cleaning procedures involved. Making high-quality photographic reproductions and short-run productions has never been easier. The incorporated “Dynamic Variable Dot Imaging Technology”, enables the RJ-8000 to independently produce multiple and unique dots and moreover to adjust the size of the ink droplets produced by each of the print head nozzles on-the-fly. The result is finer details and smoother gradients in highlight areas and crisp colours in the midtones and shadows. Print resolutions offered are 360 x 360 dpi, 720 x 360 dpi, 720 x 720 dpi, 1440 x 720 dpi and 1440 x 1440 dpi. The Falcon II reaches production print speeds of no less than 39.5 square meters per hour at 360 x 360 dpi. The RJ-8000 50”, RJ-8000 64” and the RJ-8000 87”, with respectively printing widths of 1263 mm, 1641 mm and 2230 mm, ensure that in every application your colours look bright and vivid, making a lasting impression of your signage. The Falcon II with standard 20.3 Mb Hard Disk, automated Take-up System, “Dynamic Variable Dot Imaging Technology”, automatic media thickness compensation, 4,6 and 8-colour channel output, automatic ink level and media remainder, bundled with Software and 8 cassettes of 220ml ink per colour, delivers high speed and top image quality. The Falcon II is an easy to use printer for your short-run production and high-quality reproduction print jobs.
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TABLE OF CONTENTS 1. Regulatory and safety information...................................................................................................9 1.1. EMC statement for CE marking................................................................................................9 1.2. Precautions. ...............................................................................................................................9 1.3. Safety Labels Safety Labels, Symboles de sécurité, Sicherheitssymbole...............................10 1.3.1. Location and types of warning labels on front part. ........................................................10 1.3.2. Location and types of warning labels on back part..........................................................11 1.3.3. Location and types of warning labels on scroller. ...........................................................12 1.4. Operation procedure labels. ....................................................................................................13 2. Installation procedures. ..................................................................................................................15 2.1. Installation requirements : selecting an adequate place for setting up your equipment. ........15 2.1.1. Installation environment Requirements. ..........................................................................15 2.1.2. Required space. ................................................................................................................16 2.2. Unpacking your RJ-8000 printer.............................................................................................17 2.2.1. Unpacking the packaging box of the main unit. ..............................................................17 2.2.2. Unpacking the stand packaging box. ...............................................................................18 2.3. What is in the box?..................................................................................................................19 2.3.1. Packaging box of the main unit. ......................................................................................19 2.3.2. Accessories box ...............................................................................................................19 2.3.3. Stand packaging box. .......................................................................................................20 2.4. Getting to know the printer parts and components .................................................................21 2.4.1. Front .................................................................................................................................21 2.4.2. Back .................................................................................................................................22 2.5. Assembling the printer. ...........................................................................................................23 2.5.1. Assembling the stand. ......................................................................................................23 2.5.2. Installing the stand. ..........................................................................................................24 2.5.3. Installing the scroller receiver..........................................................................................26 2.5.4. Installing the waste fluid tank. .........................................................................................27 2.5.5. Removal of protective packaging material. .....................................................................28 2.5.6. Installing the printer. ........................................................................................................29 3. Preparing for a job. ........................................................................................................................31 3.1. Connecting the power cable / Disconnect Device. .................................................................31 3.2. Connecting the Foot Switch....................................................................................................31 3.3. Connecting the printer to your PC. .........................................................................................32 3.3.1. System requirements. .......................................................................................................32 3.3.2. Selecting cables................................................................................................................32 3.3.3. Connecting the Centronics interface. ...............................................................................32 3.3.4. Connecting the network interface. ...................................................................................33 3.4. Turning the power ON. ...........................................................................................................34 3.5. Turning the power OFF...........................................................................................................34 3.6. Installing ink cartridges...........................................................................................................35 3.7. Media Handling.......................................................................................................................38 3.7.1. Loading roll media. ..........................................................................................................38 3.7.2. Loading roll media. ..........................................................................................................40 3.7.3. Loading sheet media. .......................................................................................................44 3.7.4. Setting media type............................................................................................................46
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Falcon II RJ-8000 Operation Instructions 4. Daily Maintenance. ........................................................................................................................49 4.1. Replacing ink cartridges..........................................................................................................49 4.2. Changing ink types. ................................................................................................................50 4.3. Replacing the cutting blade.....................................................................................................52 4.4. Replacing the waste liquid tank. .............................................................................................55 4.5. Cleaning the printer.................................................................................................................57 4.6. Head Cleaning.........................................................................................................................58 4.7. Cleaning the wiper. .................................................................................................................60 5. Understanding the control panel & printer controls.......................................................................63 5.1. Guided tour around the control panel. ....................................................................................63 5.1.1. Operation Keys. ...............................................................................................................63 5.1.2. LCD monitor and status lamps.........................................................................................64 5.2. Menu mode operations............................................................................................................65 5.2.1. Details of the setup items. ................................................................................................65
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1. REGULATORY AND SAFETY INFORMATION 1.1. EMC STATEMENT FOR CE MARKING. WARNING :

This is a Class A product approved for industrial environments. In a domestic environment this product may cause radio interference in which case you may be required to take adequate measures.
1.2. PRECAUTIONS. This equipment complies with radio interference regulations for data processing devices. When used in a residential area, this equipment may cause radio interference, in which case the user may be required to take appropriate corrective measures. Concerning radio interference This product generates weak radio signals and may interfere with radio and television reception if not installed and used correctly. If you suspect that it is causing interference with radio and television reception, try one or more of the following measures: • Change the direction of your reception antennae and feeders • Change the direction of this product • Change the distance between your receiver and this product • Use separate power supply circuits for your receiver and this product Trademarks mentioned in this manual • MUTOH, Falcon Graphics, Falcon II, RJ-8000, MH-GL, MH-GL2, MH-RTL are trademarks or product names of MUTOH Industries Ltd. • Centronics, Bitronics are trademarks or product names of Centronics Data Computer Corp. • Windows 95, Windows 98, Windows NT 4.0, Windows 2000 and MS-DOS are trademarks or product names of Microsoft Corp. • DOS-V is a trademark or product name of IBM (International Business Machines Inc.) • Other names of companies or products are trademarks or product names of the respective companies. Important : • • • •
Details of this product and this manual are protected by copyright held by this company and except for legitimate use by individuals, may not be copied, reproduced or distributed in whole or in part. Details contained in this manual may be subject to future alteration without notice. Details contained in this manual are believed to be correct but please contact this company or your dealer if you suspect an error or if a point is not clear. In no event will this company be responsible for the consequences of using this product or this manual.
December 2002 Published : Mutoh Europe NV, Archimedesstraat 13, B-8400 Oostende, Belgium Copyright © December 2002, Mutoh Europe NV All rights reserved.
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1.3. SAFETY LABELS SAFETY LABELS, SYMBOLES DE SÉCURITÉ, SICHERHEITSSYMBOLE Safety Labels are attached to the internal and external area of the printer to alert you to potentially hazardous situations or conditions. The following safety labels are used in and on the printer: La partie externe et interne de l’imprimante porte des leveele de sécurité leveeles à attirer votre attention sur des sources potentielles de danger ou des conditions pouvant être dangereuses. Les leveele de sécurité suivants sont leveeles à l’intérieur et à l’extérieur de l’imprimante: Auf der Innen- und Außenseite des Druckers sind Sicherheitssymbole angebracht, die Sie auf potentielle Gefahrenquellen oder potentiell gefährliche Bedingungen hinweisen sollen. Im und auf dem Drucker werden die nachfolgend aufgeführten Sicherheitssymbole verwendet:
1.3.1. Location and types of warning labels on front part.
No. 1
Type CAUTION
VORSICHT
ATTENTION
> Do not open the front cover or touch the media during printing.This will result in poor image quality. > If no printing is to be done for some time, remove the media and put the hold lever in the up position. Otherwise the media may lift up and become wrinkled and you will not be able to obtain good printing results. > Öffnen Sie wärhend des Druckens die Frontabdeckung nicht und berühren Sie das Druckmaterial nicht. > Wenn Sie wärhend längere Zeit den Drucker nicht benutzen, nehmen Sie das Druckmaterial heraus und stellen Sie den Halthebel in die obersten Position. Sonst kann sich das Druckmaterial aufheben und zerknittern und demzufolge erzielen Sie keine gute Druckergebnisse mehr. > N'ouvrez pas le couvercle quand l'imprimante est en train d'imprimer. Ne touchez pas non plus le papier afin d'éviter que la qualité s'aggrave. > Si vous ne comptez pas imprimer pendant un certain temps, retirez le papier et mettez le levier en position levée. Sinon, le support risque de se soulever et de se froisser et vous n'obtiendrez pas de bonne qualité d'impression.
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Falcon II RJ-8000 Operation Instructions 2 CAUTION
VORSICHT
ATTENTION
> To avoid injury, keep fingers away from the cutter blade. > Um Verletzungen zu vermeiden, berürhen Sie das Schneidemesser nicht. > Ne touchez pas la lame afin d'éviter des blessures. > To avoid injury, do not touch the edge of the steel belt. > Um Verletzungen zu vermeiden, berühren Sie den Stahl-Antriebsriemen nicht . > Ne touchez pas la courroie de transmission en acier afin d'éviter des blessures.
1.3.2. Location and types of warning labels on back part.
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Falcon II RJ-8000 Operation Instructions No. 3
Type
CAUTION
VORSICHT
ATTENTION
> When replacing the absorbent wads, which contain the waste liquid, make sure you replace them all. > If not, the warning system will malfunction and the waste liquid might overflow. > Do not bend or pull the waste ink drain tube. The tube might leak and damage the printer. > Wenn Sie das Wattetuch für die Abfalltinten erneuern, müssen Sie alle Tücher erneuern. > Sonst wird das Warnungssystem nich gut funktionieren und können die Abfalltinten überfließen. > Biegen oder ziehen Sie nicht an das Abfalltintenröhrchen. Sonst könnte das Röhrchen lecken und demzufolge den Drucker beschädigen. > En cas de remplacement des tampons d'ouate absorbents contenant le liquide de résidu, vous devez les remplacer tous. > En cas de remplacement incomplet, le système d'avertissement risque de malfonctionner et le liquide de résidu risque de déborder. > Ne pliez pas, ni tirez au tube de vidange d'encre. Sinon, le tube risque de couler et peut ainsi endommager l'imprimante.
4
CAUTION THIS UNIT HAS TWO POWER SUPPLY CORDS, WHEN WiNDING UNIT IS PROVIDED. TO REDUCE THE RISK OF ELECTRICAL SHOCK, DISCONNECT ALL POWER SUPPLY CORDS BEFORE SERVICING.
1.3.3. Location and types of warning labels on scroller.
No. 5
Type CAUTION
VORSICHT
ATTENTION
> In order to be able to unroll the media, do not slant or stand the media scroller. > When setting roll media, place the scroller on top of a desk or other flat surface. Setting roll media with the scroller standing up may damage both scroller and roll media. > Bitte setzen Sie die Rollenhalterung nicht abschüssig oder aufrecht, sonst wird die Rollenmedia sich nicht entrollen. > Wenn Sie Rollenmedia installieren, plazieren Sie die Mediarolle auf einem Schreibtisch oder einem anderen Platz. Wenn Sie Rollenmedia installieren mit der Mediarolle vertikal, können Sie sowohl die Mediarolle als auch die Rollenmedia beschädigen. > Ne mettez pas l'axe-rouleau en position verticale ou inclinée, sinon le support en rouleau ne se déroulera pas. > Si vous chargez le support en rouleau, mettez l'axe-rouleau sur un bureau ou une autre surface. Si vous chargez le support en rouleau avec l'axe-rouleau en haut, vous pouvez endommager aussi bien l'axe-rouleau que le support en rouleau.
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1.4. OPERATION PROCEDURE LABELS. The handling, attachment locations and types of operation procedure labels are explained below. Your printer has labels which give simple explanations of operations that require particular care. Read and understand the locations and contents of these labels thoroughly before performing your work.
No. 6
Type
Refer to
Slot Number of Ink Cartridge 4 3 5 6
Number of the Colours
Ink Type
4
Dye only / Pigment only
4
Alternate Dye / Pigment
6
Dye only / Pigment only 1
Black
Cyan
6
Pigment only 2
Black
Cyan
Green
Orange
Yellow Magenta
8
Pigment only
Black
Cyan
Green
Orange
Yellow Magenta
Number of the Colours
Ink Type
4
Dye only / Pigment only
1
2
Black
Yellow
Black
Cyan
(Pigment) (Pigment)
Cyan
8
Cyan
Yellow
Black
Yellow
Magenta
Cyan
Black
(Dye)
(Dye)
(Dye)
(Dye)
Light Cyan
Light Magenta
Magenta Magenta
Magenta Yellow (Pigment)
7
(Pigment)
Cleaning Cleaning Fluid Fluid
Yellow Magenta
Cleaning Cleaning Fluid Fluid Light Cyan
Installing ink cartridges Please note that ink cassettes order is different for 87” printers versus 50” and 64” printers. (Label 50” and 64” printer)
Light Magenta
6 1
2
Black
Cyan
Slot Number of Ink Cartridge 4 3 5 6 Magenta
Yellow
Black
Cyan
(Dye)
(Dye)
4
Alternate Dye / Black Cyan (Pigment) (Pigment) Pigment
6
Dye only / Pigment only 1
Black
Cyan
6
Pigment only 2
Black
Cyan
Green
8
Pigment only
Black
Cyan
Green
Cleaning Cleaning Fluid Fluid
Cyan
Magenta Yellow (Dye)
(Dye)
Yellow
Magenta
Orange
Yellow
Magenta
Orange
Yellow
Magenta
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Black
7
8
Magenta
Yellow
Magenta
Yellow
(Pigment)
(Pigment)
Light Cyan
Light Magenta
Cleaning Cleaning Fluid Fluid Light Cyan
Installing ink cartridges Please note that ink cassettes order is different for 87” printers versus 50” and 64” printers. (Label 87” printer)
Light Magenta
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2. INSTALLATION PROCEDURES. WARNING : Make sure to connect the power cable only after all the steps of the installation procedure are completed.
2.1. INSTALLATION REQUIREMENTS : SELECTING AN ADEQUATE PLACE FOR SETTING UP YOUR EQUIPMENT. An appropriate location for installing the printer should be selected after referring to the following conditions for the installation site and installation space. Caution : •
Contact your local MUTOH dealer when installing or moving the printer.

Always use a separate, earthed power outlet.

Avoid places subject to sudden change of temperature or humidity, dust, or direct rays of the sun.

The floor should be level and free of vibration.
2.1.1. Installation environment Requirements. Choose a place for printer installation following the requirements of the table mentioned below. 50 inch spec. 64 inch spec. 87 inch spec. Floor loading capability Electrical Voltage Frequency Capacity Area
Environmental
Operational conditions Printing precision assurance range Rate of change Storage environment
11.7 m² (113 ft²) or larger. Frontage of 4.3 m (14.3 ft) or greater. 12.7 m² (144 ft²) or larger. Frontage of 4.7 m (15.7 ft) or greater. 14.3 m² (162 ft²) or larger. Frontage of 5.3 m (17.7 ft) or greater. 2490 Pa (300 kg/m²) or morer AC 100 V – 120 V or AC 220 V – 240 V 50 / 60 Hz ± 1 Hz AC 100 V – 120 V : 3 A or more AC 220 V – 240 V : .5 A or more Temperature : 10°C (50F) to 35°C (95F) Humidity : 20% to 80%, without condensation Temperature : 16°C (60.8F) to 28°C (82.4F) Humidity : 40% to 60%, without condensation Temperature : No more than 2°C (14.4F) per hour Humidity : No more than 5% per hour Temperature : -20°C (-4F) to 60°C (140F) Humidity : 5% to 85%, without condensation (When ink has been discharged.)
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2.1.2. Required space. Install the product on a flat surface that fulfills the following conditions.
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2.2. UNPACKING YOUR RJ-8000 PRINTER. Caution : •
When unpacking this product, always work with at least four people.

When removing this product from the packaging box, always remove the vinyl plastic while holding the side of the product. Holding the unit with the vinyl plastic wrapping can result in slippage and dropping the unit, resulting in damage.
2.2.1. Unpacking the packaging box of the main unit. Unpack the package of the main unit according to the following procedure.
Step 1 :
Move the packaging of the main unit to the location to unpack.
Step 2 :
Remove the restraining bands.
Step 3 :
Remove the top board and take out the packaging material (right upper side and left upper side) and the scroller.
1 = Top board 2 = Packaging material (right upper side)
Step 4 :
3 = Packaging material (left upper side) 4 = Scroller
Remove the outer boards and take out the accessory box. Take out the packaging box of the waste fluid tank.
1 = Outer Board 2 = Accessory box
3 = Packaging box of the waste fluid tank
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2.2.2. Unpacking the stand packaging box. Unpack the package of the stand according to the following procedure.
Step 1 :
Move the packaging box of the stand to the location to unpack.
Step 2 :
Open the package and take out the foot, stay and the four packaging materials.
1 = Stay 2 = Foot
3 = Packaging material
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2.3. WHAT IS IN THE BOX? After unpacking the package box, inspect to make sure that the unit is not damaged and that all necessary parts are present.
2.3.1. Packaging box of the main unit.
1 2
Main unit Scroller
1 set 1
3 4
Waste Fluid Tank Accessories box
Plain washer Spring rock washer Assembly tool (Hexagon wrench: diagonal diameter 5mm) User’s Guide 5 x 3 kind of spacers
1 set 1 set
2.3.2. Accessories box
1 2 3
Scroller receiver (left side) Scroller receiver (right side) Power cable
1 1 1
9 10 11
4 6 7
Power cable clamp Foot switch Cleaning cloth for the cleaning wiper Hexagon socket head cap screw (M6x16)
1 set 1 1 set
12 13
8
16
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2.3.3. Stand packaging box.
1 2 3
Stay Foot Take-Up System
1 set 2 1
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2.4. GETTING TO KNOW THE PRINTER PARTS AND COMPONENTS 2.4.1. Front
No. 1
Name Operation Panel
Function This panel is used to set operational conditions, the status of the printer and other functions.
2
Ink compartment
This is the place for installing ink cartridges.
3
Front cover
This cover protects the operator from the drive parts of the printer while it is operating. Open and/or close the cover only when performing the following operations. Media setting and replacement Cutter blade replacement Clearing cleaning wiper Media jamming
4
Presse roller(s)
This roller is used to press the media from above and keep it flat when printing.
5
Maintenance cover
This protects users from electric shock caused by touching the internal electrical parts. The cover is opened when expansion memory (optional) is installed and is closed for normal use.
6
Stand
This stand is used to install the printer on a surface flat floor. The following options are available for installation. Winding unit : How to use the winding unit Scroller stocker : How to use the scroller (optional)
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Media guide
This is used to feed the media smoothly when setting the media and when printing. There is a built-in ink drying device built in.
8
Media cut groove
Used to cut the media straight when it is cut manually : cutting procedure
9
Cartridge cover
This is a cover to protect the user from the internal components of the unit. This is opened during the following conditions : When cleaning the cleaning wiper : Cleaning the cleaning wiper
10
Foot switch
This switch is used to raise and lower the pressure roller. (64” and 87” only, not included in 50”)
Roll media
2.4.2. Back
No. 1 2 3 4 5 6 7 8 9 10
Name AC inlet Interface connector Foot switch connector Scroller receiver Insertion slot Drain tank Interface slot 1 Interface slot 2 Interface slot 3 Hard disk slot
11
Nameplate rating
12
The waste fluid tube
Function This is the inlet interface to which the power plug is connected. This is the connector to which the interface cable is connected. This is the connector to which the foot switch cable is attached. The scroller is set in the receiver when roll media is used. This is the slot for inserting media when loading it. This is the storage tank for used ink. The network interface board attaches here. This is not used for this printer. Close it with the cover. The hard disk attaches here. When not using a hard disk, keep the cover closed. The type, name, serial number, rating and others of the printer are labelled here. This is the tube for draining waste fluid from the printer.
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2.5. ASSEMBLING THE PRINTER. When assembling the printer, please follow the instructions below. Caution : •
When assembling this product, always work with four people or more.
2.5.1. Assembling the stand. Assemble the stand according to the following procedure.
Step 1 :
Place the stand upside down as shown in the figure below.
Step 2 :
Install the foot to the stay according to the following procedure. Attach the two feet on the bottom of the stay as shown. Attach the following parts to each foot: • Plain washers (each 4) • Spring rock washers (each 4) • Hexagon socket head cap screws (each 4) Tighten the hexagon socket head cap screws to install the feet using the assembly tool..
X = wide Y = narrow 1 = stay 2 = foot 3 = plain washer 4 = spring rock washer 5 =hexagon socket head cap screw
Step 3 :
Assembling the stand is completed.
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2.5.2. Installing the stand. Install the stand to the main unit according to the following procedure.
Step 1 :
Place the stand with its feet on the floor.
Step 2 :
With at least four persons, lift up the main unit by holding it by the handles.
1 = Stand
2 = Main Unit
Step 3 :
Place the main unit on the stand.
Step 4 :
Attach the following parts to the stand :
3 = Handle
Plain Washer (8) Spring rock washers (8) Hexagon socket head cap screws (8)
1 = Stand 2 = Hexagon socket head cap screw 3 = Spring rock washer 4 = Plain washer
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Falcon II RJ-8000 Operation Instructions Step 5 :
Using the assembly tool, tighten the hexagon socket head cap screws to install the stand.
Step 6 :
It is possible that there is some space between the stand and the unit. If this is the case, please follow the instructions mentioned below : a. Loosen the hexagon screws. b. Combine the different type of spacers to minimize the gap between the unit and the stand. Fully insert the spacer between the stand and the unit. c. Tighten the hexagon screws.
Step 7 :
Installing the stand is completed.
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2.5.3. Installing the scroller receiver. Install the scroller receiver according to the following procedure. Remove the handles from the main unit according to the following procedure. Using the assembly tool, loosen the eight hexagon socket head cap screws. Remove the following parts : Handles (2) Plain washers (8) Spring rock washers (8) Hexagon socket head cap screws (8)
1 = Handle 2 = Plain Washer 3 = Spring rock washer 4 = Hexagon socket head cap screw 5 = Main unit Install the scroller receivers (left/right) to the main unit according to the following procedure. Notes : The right and left scroller receivers are not identical. When viewed from the back of the main unit, the left scroller receiver has an adjustment screw on the left side.
Attach the scroller receiver (left) under the bottom left side of the main unit. Attach the following parts removed in step 1 to scroller receiver (left) : Plain washers (4) Spring rock washers (4) Hexagon socket head cap screws (4) Using the assembly tool, tighten the hexagon socket head cap screws to install the scroller receiver (left). Install the scroller receiver (right) under the right bottom side of the main unit. 1 = Scroller receiver (left) 2 = Scroller receiver (right) 3 = Plain Washer 4 = Spring rock washer 5 = Hexagon socket head cap screw 6 = Main unit Installing the scroller receiver is completed.
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2.5.4. Installing the waste fluid tank. Install the waste fluid tank according to the following procedure.
Step 1 :
Install the tank tray to the stand.
Step 2 :
Install the waste fluid tank in the tank tray.
1 = Tank tray 2 = waste fluid tank 3 = Stand
Step 3 :
Connect the waste tank cable to the connector on the rear side of the main unit.
1 = Waste tank cable 2 = Connector
Step 4 :
Connect the waste fluid tube to the waste fluid tank. Notes : Make sure to firmly connect the waste fluid tube to the waste fluid tank. If the connection is insufficient, the waste fluid drips out.
1 = Waste fluid tank 2 = Waste fluid tube
Step 5 :
Installing the waste fluid tank is completed.
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2.5.5. Removal of protective packaging material. Protective packaging material is attached on following locations of this product. Remove all protective packaging materials according to the following procedure.
Step 1 :
Remove tape from all parts of the product.
Step 2 :
Remove the two anti-rubbing materials on the top of the main unit.
Step 3 :
Remove the head unit fixture material from inside the front cover according to the following procedure. Open the front cover.
1 = anti-rubbing material
Notes : Be careful not to pinch your fingers when opening and closing the front cover. 1 = Front cover Remove the two wing bolts. Remove the head unit fixture material.
1 = Wing bolt 2 = Head unit fixture material Close the front cover.
Step 4 :
1 = Front cover Removal of protective packaging material is completed. 28
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2.5.6. Installing the printer. To install the printer, follow the instructions below.
Step 1 :
Move the product to where it will be installed.
Step 2 :
Lock the four casters.
Step 3 :
Rotate the four adjusters of the following models (64-inch and 87-inch) in the direction shown on the figure to make the printer stable.
Step 4 :
Jiggle the printer to make sure that it’s stable.
1 = Adjuster
2 = Caster
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3. PREPARING FOR A JOB. 3.1. CONNECTING THE POWER CABLE / DISCONNECT DEVICE. WARNING : Make sure that the recommended Mutoh Power Cable is used. Using another cable may result in electric shock or fire. Do not use a damaged Power Cable. Doing so may result in electric shock or fire. The disconnect device is the plug on the power supply cord.
To connect the power Cable, please follow the steps mentioned below.
Step 1 :
Make sure that the printer is OFF.
Step 2 :
Plug the Power Cable to the AC inlet at the back of the printer.
Step 3 :
Plug the Power Cable correctly to the outlet
3.2. CONNECTING THE FOOT SWITCH. If the Pressure Roller needs to be raised or lowered, it is possible to control this with the Foot Switch, instead of via the control panel. Please follow the instructions mentioned below to install the Foot Switch.
Step 1 :
Make sure the power of the unit is OFF.
Step 2 :
Connect the Foot Switch cable connector to the foot switch connector at the rear face of the unit and fix it into place with a screw.
Step 3 :
Place the Foot Switch on the floor under the stand. Notes : 64” and 87” only, not included in 50”
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3.3. CONNECTING THE PRINTER TO YOUR PC. 3.3.1. System requirements. To use your printer with the driver, you need a PC that fulfills the following system requirements. System OS CPU Memory (RAM) Hard disk space
Windows2000 Professional Pentium III 1 GHz or higher 512 MB or more 10 GB or more
3.3.2. Selecting cables. This printer is compatible with following interfaces to connect to the computer. • Centronics interface • Network interface The following cables are necessary to connect the printer to the computer. Prepare appropriate cables according to the computer and the purpose. • Centronics interface: Centronics interface cable • Network interface: 10BASE-T/100BASE-TX Ethernet cable that is compatible with both. (Category 5)
3.3.3. Connecting the Centronics interface. The procedure for connecting the Centronics interface is explained below. To connect the printer to your computer, follow the steps below.
Step 1 :
Turn off the printer and your computer.
Step 2 :
Plug the cable connector of the interface cable into the interface connector at the back of the printer. Squeeze the wire clips together until they lock into place.
1 = Centronics interface connector 2 = Interface cable
Step 3 :
Plug the other end of the cable into the computer's port.
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3.3.4. Connecting the network interface. The procedure for connecting the network interface is explained below. To connect the printer to the network environment, follow the steps below.
Step 1 :
Turn the printer off.
Step 2 :
Plug the connector of the Ethernet cable into the connector of the network interface board at the back of the printer.
1 = Network interface connector 2 = Interface cable
Step 3 :
Connect the other end of the Ethernet cable to the network.
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3.4. TURNING THE POWER ON. Turn the power of the unit ON according to the following procedure.
Step 1 :
Press the [POWER] key on the control panel, to turn the unit ON. • The POWER lamp of the control panel will light (red).
Step 2 :
The unit will initial startup operations.
Step 3 :
After finishing initial startup operations, the unit will enter the normal operating condition.
3.5. TURNING THE POWER OFF. Caution : If the printer is powered OFF for a longer period, it is recommended to put the pressure rollers in the up position, before switching OFF the power. If no printing is to be done for some time, remove the media and set the hold lever in the up position. Otherwise the media may lift up or become wrinkled and you will not be able to obtain good printing results.
Turn the power OFF according to the following procedure.
Step 1 :
Verify the operational condition of the unit. • There is no printing operation being performed. • The Control panel is in a normal status.
Step 2 :
Push the [POWER] key of the control panel, to turn OFF the unit .
Step 3 :
The product will perform the power OFF operation. • When the power OFF operation has been completed, the power lamp of the control panel will turn off. • The product will automatically turn the power OFF.
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3.6. INSTALLING INK CARTRIDGES. To install ink cartridges, follow the steps below.
Step 1 :
Turn the printer on.
Step 2 :
The printer starts the initialize operation. • The following message is displayed on the operation panel.
Step 3 :
Open the ink compartment cover.
Step 4 :
Remove the replacement ink cartridge from its package.
Step 5 :
Put the ink cartridge in the ink cartridge slot. • The ink cartridge must be put in a specific slot according to the type and colour used. Refer to the following table to match the ink colour and number labelled in front of the slot.
For 50-inch specification and 64-inch specification printers Number of Ink Slot Number of Ink Cartridge the colours Type 1 2 3 4 5 6 Dye only / 4 4 6 6 8
Pigment only Alternate Dye / Pigment Dye only / Pigment only 1 Pigment only 2 Pigment only
7
8
Black
Yellow
Cyan
Magenta
Magenta
Cyan
Yellow
Black
Black (Pigment)
Cyan (Pigment)
Magenta (Pigment)
Yellow (Pigment)
Yellow (Dye)
Magenta (Dye)
Cyan (Dye)
Black (Dye)
Black
Cyan
Cleaning Fluid
Cleaning Fluid
Yellow
Magenta
Light Cyan
Light Magenta
Black
Cyan
Green
Orange
Yellow
Magenta
Cleaning Fluid
Cleaning Fluid
Black
Cyan
Green
Orange
Yellow
Magenta
Light Cyan
Light Magenta
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Falcon II RJ-8000 Operation Instructions For 87-inch specification printers Number of Ink the colours Type 1 Dye only / 4 Pigment only Alternate Dye / Pigment Dye only / Pigment only 1 Pigment only 2
4 6 6
Pigment only
8
• •
Slot Number of Ink Cartridge 4 5 6
2
3
7
8
Black
Cyan
Magenta
Yellow
Black
Cyan
Magenta
Yellow
Black (Pigment)
Cyan (Pigment)
Black (Dye)
Cyan (Dye)
Magenta (Dye)
Yellow (Dye)
Magenta (Pigment)
Yellow (Pigment)
Black
Cyan
Cleaning Fluid
Cleaning Fluid
Yellow
Magenta
Light Cyan
Light Magenta
Black
Cyan
Green
Orange
Yellow
Magenta
Cleaning Fluid
Cleaning Fluid
Black
Cyan
Green
Orange
Yellow
Magenta
Light Cyan
Light Magenta
Insert the cartridge with the arrow mark face-up and pointing to the rear of the printer. Insert the cartridge as far as possible.
1 = Ink cartridge slot 2 = Ink cartridge
Step 6 :
Close the ink compartment cover after installing all ink cartridges. • Push the cover firmly until it latches.
1 = Ink compartment
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The printer starts ink replenishment. • During replenishment, the printer executes ink replenishment and pauses alternately.
Step 8 :
When the ink replenishment is completed, the following message is displayed on the operation panel. Notes : Printing for the first time after ink replenishment may lead to the following phenomena. • Unclear lines • White lines If any of above occurs, perform the head cleaning 2 or 3 times and check the printing result. If the printing result does not improve after the head cleaning, wait at least one hour, and perform the head cleaning again, then check the printing result. If you still want to make improvements, contact your local dealer.
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3.7. MEDIA HANDLING. 3.7.1. Loading roll media. The procedure for attaching roll media to the printer is explained below. To load roll media, use the scroller that comes with your printer. Notes : You can attach roll media with a 2 inch (outer diameter: 103 mm or smaller; mass maximum 50 kg) or 3 inch media tube (outer diameter: 150 mm or smaller; mass maximum 50 kg) to your printer.
To load roll media, follow the steps below. Caution : When setting roll media, place it on top of a desk or another flat surface. Setting roll media with the scroller standing up may damage them.
Step 1 :
Slide and remove the movable flange from the scroller.
1 = scroller 2 = movable flange
Step 2 :
When using roll media with a media tube diameter of 2 inches, remove the movable media stopper and fixed flange adapter.
1 = Movable media stopper 2 = fixed flange 3 = adapter
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Falcon II RJ-8000 Operation Instructions Step 3 :
Insert the fixed flange into the roll media. Note that the media end is on the left side of the media when viewed from the flange side.
1 = Fixed flange 2 = Roll media
Step 4 :
Insert the flange until the right end meets the media tube of the roll media.
1 = Fixed flange 2 = Roll media
Step 5 :
Attach the movable flange to the other end of the media to fix the media firmly.
1 = Movable flange 2 = Roll media
Step 6 :
Tighten the screw of the movable flange to fix the roll media to the scroller.
1 = Movable flange 2 = Scroller
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Hold the scroller so that the fixed flange is on the left side, and set both ends of the scroller to the scroller receivers on the printer. Notes : Set the scroller correctly onto the printer by referring to the figure below. If the scroller direction is wrong, the printer cannot feed the media correctly.
1 = Scroller receiver 2 = Scroller
3.7.2. Loading roll media. The procedure for loading roll media is explained below. To load roll media, follow the steps below.
Step 1 :
Turn the printer on.
Step 2 :
The printer starts the initializing operation. • The following message is displayed on the operation panel.
Step 3 :
Verify if the sheet lamp on the control panel is unlit.
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Falcon II RJ-8000 Operation Instructions Step 4 :
Press [F2] key to raise the pressure roller. • MEDIA SET lamp is lit. (orange) • The following message is displayed on the operation panel.
Notes : When raising or lowering the pressure roller, you can use the foot switch instead of the control panel.
1 = Foot Switch
Step 5 :
Open the front cover.
1 = Front cover
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Falcon II RJ-8000 Operation Instructions Step 6 :
Load the roll media into the insertion slot at the back of the printer. If there is a part not wounded tightly on the end of the roll media, wind it tightly and then (re)load it.
1 = Roll media 2 = Insertion slot
Step 7 :
Pull the roll media about 1 m from the front media feed slot which is located inside the front cover.
1 = Insertion slot 2 = Roll media
Step 8 :
While holding down the end of the media, hold the scroller and roll out a bit of the media. Remove slack and skewness, then align the right edge of the roll media parallel with the media loading position.
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Falcon II RJ-8000 Operation Instructions Notes : • The media loading position is a guide for setting up the media. • If the right edge of the roll media is 5 mm or more from the media setting position, a media set error may result if the media has not been detected. Make sure to set the right edge of the roll media within 5 mm of the media setting position. • If it is not possible to set the right edge of the roll media within 5 mm of the media setting position, refer to the figure below and set the scroller position. • If the right edge of the roll media is not in line with the media loading position, adjust the scroller position as shown below.
When moving the roll media to the left Rotate the scroller adjustment screw counterclockwisely.
1 = Scroller adjustment screw 2 = Scroller 3 = Roll media 4 = Media loading position When moving the roll media to the right Rotate the scroller adjustment screw clockwisely.
1 = Scroller adjustment screw 2 = Scroller 3 = Roll media 4 = Media loading position
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Falcon II RJ-8000 Operation Instructions Step 9 :
Press the [F2] key on the control panel to lower the pressure roller. • The MEDIA SET lamp will turn off.
Step 10 : Close the front cover.
1 = Front cover
Step 11 : The media initial menu is displayed on the control panel.
3.7.3. Loading sheet media. The procedure for loading sheet media is explained below. You can use the following sheet media with your printer. Width Length
50-inch spec. A4 to 1273 mm max.
64-inch spec. A4 to 1651 mm max. 1300 mm max
87-inch spec. A4 to 2240 mm max.
To load sheet media, follow the steps below.
Step 1 :
Turn the printer on.
Step 2 :
The printer starts the initialize operation. • The following message is displayed on the operation panel.
Step 3 :
Verify that the sheet lamp on the control panel is unlit.
Step 4 :
Press [F2] key on the control panel to lower the pressurizing roller. • The MEDIA SET lamp will light (orange). • The following message is displayed on the operation panel.
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1 = Foot switch
Step 5 :
Open the front cover.
1 = Front cover
Step 6 :
Load the sheet media into the insertion slot in the front of the printer.
1 = Sheet media 2 = Insertion slot
Step 7 :
Set the right edge of the media so that it is parallel with the media setting position. Notes : The media set position is a guide for setting up the media. If the right edge of the sheet media is 5 mm or more from the media setting position, a media set error may result if the media has not been detected. Make sure to set the right edge of the sheet media within 5 mm of the media setting position.
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Falcon II RJ-8000 Operation Instructions Step 8 :
Press [F2] key on the control panel to lower the pressurizing roller. • The MEDIA Set lamp will turn OFF.
Step 9 :
Close the front cover.
1 = Front cover
Step 10 : The media initial menu is displayed on the control panel.
3.7.4. Setting media type. The procedure for setting media type is explained below. To set the media type, follow the steps below.
Step 1 :
Turn the printer on and load the media. • Once the media has been loaded, the media initial menu will be displayed.
Step 2 :
Press one of the following keys on the control panel, and select the current media type. • When alternating the roll/sheet media selection: [F2] • When changing from media loading: [F3] • When changing media type: [F4]
Setup item Media Type
Key name F2
Lever Up/ Down
F3
Parameters Roll media Sheet media Lever up Lever down
Descriptions Alternates the roll media type. → roll media : set when loading roll media. → sheet media : set when loading the sheet media Switches between up and down motion of the pressure rollers. Use this when starting over from the media setup.
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Falcon II RJ-8000 Operation Instructions Media type
F4
Lever up/down
Step 3 :
F3
User 1 User 2 User 3 User 4 User 5 User 6 User 7 User 8 Lever Up Lever Down
Set media type for printing. For setup values of printing operation, eight settings of “user 1 – 8” can be set.
Press the [ENTER] key on the operation panel. • The media type is set. • “Media Initial” is displayed on the LCD and the printer starts the media initial operation. Notes : The printer starts the media initial operation when you perform the following at media type setup menu. Pressing the [CANCEL] key on the operation panel. Leaving the printer for 10 seconds without doing anything.
Step 4 :
When the media initial operation finishes, the printer moves to normal status • The setting media loading procedure has been completed.
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4. DAILY MAINTENANCE. 4.1. REPLACING INK CARTRIDGES. Follow the steps below to replace ink cartridges.
Caution : When handling ink cartridges, be careful that ink does not get in your eyes or on your skin. However, if this happens, flush the eyes immediately with water. Otherwise, your eyes may become slightly congested or inflamed slightly. If you feel discomfort, consult a doctor immediately. Do not disassemble ink cartridges. Otherwise, ink may get in your eyes or on your skin.
Step 1 :
If the printer is turned on, make sure that : • Printing or other operations are not performed. • The display on the operation panel shows the normal state. • The MEDIA SET light on the operation panel goes off.
Step 2 :
Open the ink compartment cover.
Step 3 :
Remove the ink cartridge from the ink cartridge slot.
Step 4 :
Take the new ink cartridge from its package.
Step 5 :
Install the ink cartridge following the steps in “Installing Ink Cartridges”. Notes : If you replace the pigment ink cartridge, clean the cleaning wiper. Otherwise, the printing quality may decrease.
Step 6 :
Close the cover of the ink compartment.
Step 7 :
Make sure that the display on the operation panel returns to normal status.
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4.2. CHANGING INK TYPES. This chapter explains the procedure to change the ink types. Follow the procedure below to change the ink types for printing.
Step 1 :
Check the following when the power of the printer is ON. • The printer is not printing. • The operation panel is in normal status. • The media setting light on the operation panel is OFF.
Step 2 :
Select the head cleaning menu on the operation panel.
Step 3 :
Select “YES”, then press the [F2] key on the operation panel. • Head cleaning starts.
Step 4 :
Remove all the ink cartridges.
Step 5 :
The printer starts ink discharging.
Step 6 :
When ink discharging is completed, the following message is displayed on the operation panel.
Step 7 :
Install 8 cleaning cartridges into all ink cartridge slots.
Step 8 :
The printer starts the ink routine cleaning.
Step 9 :
When the ink routine cleaning is completed, the following message is displayed on the operation panel.
Step 10 : Remove all cleaning cartridges.
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Falcon II RJ-8000 Operation Instructions Step 11 : The unit will start to discharge the cleaning solvent.
Step 12 : After the discharge of the cleaning solvent, the unit will move to normal status.
Step 13 : Turn the power OFF. •
Head cleaning ends.
Step 14 : After the head cleaning, leave the printer unused for at least 30 minutes. Step 15 : Follow the steps mentioned in “Installing Ink Cartridges” to install the new ink cartridges. Step 16 : The change of ink types has been completed.
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4.3. REPLACING THE CUTTING BLADE. Follow the steps below to replace the cutting blade.
Step 1 :
If the printer is turned on, make sure that: • Printing or other operations are not performed. • The display on the operation panel shows the normal status. • The MEDIA SET light on the operation panel goes off.
Step 2 :
In the Menu Setup on the operation panel, display the cutting blade replacement menu.
Step 3 :
Select “Yes” and press the [F2] key on the operation panel. • The printer prepares for cutting blade replacement. • The carriage moves to the cutting blade replacement position. • The following message is displayed on the operation panel.
Step 4 :
Open the front cover. Notes : Replace the cutting blade in as quick as possible. If you leave the carriage at the cutting blade replacement position, the head may clog with ink.
Step 5 :
While pressing the cutting blade holder tab, rotate the cutting blade holder lever in the direction shown in the diagram. Notes : Do not strongly push the cutting blade holder tab strongly or release it suddenly. Doing so may cause the spring incorporated in the cutting blade holder to fly off. Do not push in the cutting blade holder. Doing so may cause the cutting blade to damage the inside of the printer.
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Falcon II RJ-8000 Operation Instructions Step 6 :
Take out the cutting blade. Caution : Do not touch the edge of the cutting blade to avoid injury. Do not drop the cutting blade or apply the edge of it to hard material. Doing so may damage or break the cutting blade.
Notes : Dispose the used cutting blade, by putting it in a plastic bag in accordance with local regulations or laws.
1 = Cutting blade
Step 7 :
Insert the new cutter into the media cutting blade holder as shown below. Notes : Be sure not to let the spring incorporated in the cutter holder fly out.
1 = Cutting blade
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Falcon II RJ-8000 Operation Instructions Step 8 :
While slightly pressing the cutting blade holder tab, return the cutting blade lever to its original position. Notes : Do not strongly push the cutting blade holder tab strongly or release it suddenly. Doing so may cause the spring incorporated in the cutting blade holder to fly off. Do not push in the cutting blade holder. Doing so may cause the cutting blade to damage the inside of the printer. Attach the cutting blade holder lever correctly, referring to the diagram below. If it is not attached correctly, errors may occur. If an error occurs, make sure that the cutting blade holder lever has been attached correctly.
1 = Cutting blade holder lever 2 = cutting blade holder
Step 9 :
Close the front cover.
Step 10 : Press the [ENTER] key on the operation panel. • •
The carriage goes back to its original position. The printer returns to the normal status.
Step 11 : Cutting blade replacement is finished.
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4.4. REPLACING THE WASTE LIQUID TANK. Follow the steps below to replace the waste liquid tank.
Step 1 :
Check the following if the power of the printer is ON. • Printer is not printing. • Operation panel is in normal status. • Media setting light on the operation panel is off.
Step 2 :
In the Setup Menu on the operation panel display the tank replacement menu.
Step 3 :
Select “YES” and press the [F2] key on the operation panel. • The printer starts tank replacement.
Step 4 :
Open the cap of the waste liquid tank.
1 = Waste liquid tank 2 = Waste liquid tube
Step 5 :
Remove the waste liquid tank from the tank tray of the stand. Notes : Put the used waste liquid absorbent into the plastic bag and follow the local regulations when disposing.
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1 = Waste liquid tank 2 = tank tray
Step 6 :
Install a new waste liquid tank to the printer.
Step 7 :
Press the [ENTER] key on the operation panel. • The printer returns to the normal status.
Step 8 :
The replacement of the waste liquid tank absorbent is completed.
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4.5. CLEANING THE PRINTER. Clean the outer case once a month. Remove dust or smudges on the outer case with a soft cloth. Clean the inside of the printer once a month. The following instruction is for cleaning the inside of the printer.
Step 1 :
Open the front cover.
Step 2 :
Use a soft brush to careful clean away any dust or dirt on the pressurizing roller Notes : Do not blow off media dust inside the printer using an air dusting machine. Doing so may cause noise to occur from inside the printer.
1 = Pressure roller
Step 3 :
Using a cloth soaked in water and squeezed well, wipe media dust and ink off from the platen.
1 = Platen
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4.6. HEAD CLEANING. If printouts become faint or partially missed, perform head cleaning to clean the surface of the head and the nozzles. Follow he steps below to perform head cleaning. Notes : Remove media before performing head cleaning. If you perform head cleaning with media installed, the head may contact the media.
Step 1 :
Make sure that the state of the product is normal.
Step 2 :
Perform a nozzle check.
Step 3 :
Check the print head, referring to the diagram below.
Step 4 :
Check if the printer is in the normal status.
Step 5 :
Press the [F4] key on the operation panel. • The printer enters the cleaning menu.
Step 6 :
Press [F2] key on the operation panel to change the parameter.
Key F2
Parameter Little Normal Powerful
Descriptions Small cleaning is performed Normal cleaning is performed Powerful cleaning is performed
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Falcon II RJ-8000 Operation Instructions Step 7 :
Press the [ENTER] key on the operation panel to start the head cleaning. Notes : If the [CANCEL] key is pressed instead of the [DECISION] key after changing the parameter, the printer returns to the normal status without performing the head cleaning.
Step 8 :
When the head cleaning has been completed, the printer returns to the normal status.
Step 9 :
Perform nozzle check printing again and check the print head.
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4.7. CLEANING THE WIPER. The following steps are instructions for cleaning the wiper. Follow the steps below to clean the cleaning wiper.
Step 1 :
Replace an ink cartridge.
Step 2 :
If the printer is turned on, make sure of the following. • Printing or other operations are not performed. • the display on the operation panel shows the normal state. • The MEDIA SET light on the operation panel goes off.
Step 3 :
In the Menu setup on the operation panel display the cleaning wiper menu.
Step 4 :
Select “Yes” and press the [F2] key on the operation panel. • The printer enters the cleaning the wiper mode. • The carriage moves to the waiting position for cleaning the wiper. • The following message is displayed on the operation panel.
Step 5 :
Remove the two screws on the carriage cover.
1 = carriage cover 2 = screw
Step 6 :
Open the front cover.
Step 7 :
Remove the two screws underneath the carriage cover.
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Falcon II RJ-8000 Operation Instructions Step 8 :
Remove the carriage cover.
1 = carriage cover 2 = screw
Step 9 :
Use the wiper cloth dampened with purified water to wipe off ink on the cleaning wiper.
1 = cleaning wiper 2 = cleaning cloth for cleaning wiper 3 = Head cap unit
Step 10 : Reinstall the carriage cover following steps 5 to 8 in reverse order. Step 11 : Press the [ENTER] key on the operation panel. • •
The carriage moves to the cap position. The printer returns to the normal status.
Step 12 : Cleaning the wiper is finished.
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Falcon II RJ-8000 Operation Instructions
5. UNDERSTANDING THE CONTROL PANEL & PRINTER CONTROLS. 5.1. GUIDED TOUR AROUND THE CONTROL PANEL. The operation panel is used to set operation conditions, display the status of the printer and set other functions. The names and functions of the operation keys and status lamps are explained below.
5.1.1. Operation Keys. No. 1 2 3 4 5 6
Name [POWER] key [F1] key [F2] key [F3] key [F4] key [MENU ↑] key
7
[MENU ↓] key
8
[ENTER] key
Normal Turns the printer on and off. Executes the function assigned to F1. Executes the function assigned to F2. Executes the function assigned to F3. Executes the function assigned to F4. Changes the LCD monitor display to setup menu status. Changes the LCD monitor display to setup menu status. Displays the print mode currently set.
9
[CANCEL] key
-
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Setup menu display Turns the printer on and off. Executes the function assigned to F1. Executes the function assigned to F2. Executes the function assigned to F3. Executes the function assigned to F4. Changes the menu in reverse order. Changes the menu in forward order. Determines the new parameter value and changes the LCD monitor display to the next menu. Sets the parameter value and changes the LCD monitor display to the next menu. Cancels the new parameter value and changes the LCD monitor display to the next menu. Clears the parameter value and changes the LCD monitor display to the next menu.
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Falcon II RJ-8000 Operation Instructions
5.1.2. LCD monitor and status lamps. No. 10
Name LCD monitor
Colour -
11
POWER lamp
Green
12
ERROR lamp
Red
13
DATA lamp
Orange
14
MEDIA SET lamp
Orange
Status ON OFF Flashing OFF ON Flashing OFF ON OFF
15
ROLL lamp
Orange
16
SHEET lamp
Orange
ON OFF ON OFF
Function The monitor displays the operation status and error messages of the printer. The printer is on. The printer is off. An error has occurred. The contents will be displayed on the LCD monitor. Either there is no error in the printer or the power is off. The printer is receiving print data. The printer is analysing receiving data. The printer is waiting to receive print data. The pressure roller is in the release position. Media is not set. The pressure roller is in the secured position. The media is set. The media type is set to roll media. The media type is set to sheet media. The media type is set to sheet media. The media type is set to roll media.
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5.2. MENU MODE OPERATIONS. Setup item Ink status Origin setting Test print Media set Print mode setting Command setting Layout setting Function setting Roll media setting Centronics setting Network setting Utility setting File management setting Initialise setting Data dump Head cleaning CutterExchange Wiper cleaning Tank replacement
Description Displays information on the ink cartridge installed in the ink cartridge slot. Makes settings on the print head position at the start of printing. Performs test printing. Makes various media settings. Makes various print mode settings. Makes various printer commands settings Makes various layout function settings. Makes various processing printing data settings. Makes various roll media settings. Makes various Centronics interface settings. Makes various network interface settings. Makes various advanced function settings. Makes various settings for the processing method of the printing data from a computer to the installed hard disk in the printer. Returns the parameters to the value set at the factory. Prepares for the dump printing checking on on-line function. Performs head cleaning. Performs cutting blade replacement. Performs wiper cleaning. Performs replacement of the Tank for the waste liquid.
5.2.1. Details of the setup items. Setup item Ink status
Parameter
Origin setting Test print SetupPrint NozzleCheck AdjustPrint (UniDir) AdjustPrint (BiDir) Pallet printing Maintenance
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Description Displays information on the ink cartridge installed in the ink cartridge slot. Makes setting on the print head position at the start of printing. Performs test printing. Performs setup printing. Performs nozzle check printing. Performs accuracy adjustment printing in one direction. Performs accuracy adjustment printing in two directions. Performs pallet printing. Performs maintenance status printing.
AP-75080, Rev. 1.1, 04/12/02
Falcon II RJ-8000 Operation Instructions Makes various media settings. Makes settings for media type used for test printing.
Media set Media User1 ThinOut
50% to 100%
InkDryTime
0 to 30 sec. to 270 sec. to 60 min.
HeadHeight
Low / Middle / High
Stiff
Normal / Soft
50µm to 100µm to 1500µm Print1 / change / Dist.Adj Print2 Same items as User1
Thick
User2 User3 User4 User5 User6 User7 User8
Print mode setting
Same items as User1 Same items as User1 Same items as User1 Same items as User1 Same items as User1 Same items as User1
Cut size
Auto / Length / Width
Top Feed
0mm -400mm
Media Cut
Auto / Manual / OFF
Print Mode 1 4 colour normal 4 colour high speed
Colour Mode
4 colour dye 4 colour pigment 6 colour LcLm 6 colour OG 8 colour 360x360 dpi 720x360 dpi 360x720 dpi Diagonal 720 dpi 720x720 dpi 1080x1080dpi 1440x720 dpi 720x1440 dpi Diagonal 1440 dpi 1440x1440 dpi 2160x1080 dpi 1080x2160 dpi Diagonal 2160 dpi 280x1440 dpi 1440x2880 dpi Diagonal 2880 dpi
Quality
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Adjusts the ink discharge amount during printing depending on the time the media requires for printing. Makes the setting for the waiting time for ink drying from the end of printing to cutting the roll media. Makes the setting for the distance between the head surface and the media, depending on the thickness of the media. Makes the setting for the absorbing power of the media to the printing board depending on the hardness of the media. Makes the setting on the width of the media to be used. Perform various settings for media feed compensation
Sets the method of the media size detection when loading the sheet media. Feeds the media when printing starts. Set when printing the roll media. Sets the method of the media cutting after printing. Makes various print mode settings. Sets when 4 colours of ink cartridges of 4 colours are loaded for the 87-inch specification printer. Sets when cartridges of the 4 colours are loaded. Sets when the cartridges of 6 colours or 8 colours are loaded. Makes settings for print quality.
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Falcon II RJ-8000 Operation Instructions Direction Repeat
Count Interval
Print Mode 2 Print Mode 3 Print Mode 4 Command setting
UniDir BiDir Once to 99 times 0.0 sec to 0.1 to 5.0 sec
Makes settings for the number of print repeat on a print data. Makes settings for the end of printing to the start of printing.
Same as Print Mode 1 Same as Print Mode 1 Same as Print Mode 1
MH-GL,GL2 / MH-GL2 / RTLPASS 0.025 mm / 0.010 mm P1 / LL / Full
Command Step Position Terminat
Normal / Special
ImageResolu.
360dpi /600dpi /720dpi /1080dpi /1200dpi /1440dpi /2160dpi /2880dpi Off / 2 sec to 30 sec to 800 sec
OnlineTimer
Overwrite
Last / Mix
Halftone
speed / quality / Thin
Direct Stitch
MAX-MIN / Command ON / OFF
Cut position
Data / Standard
CMY
No / Yes
Layout setting
Function setting K
Scale
25% to 100% to 400%
Mirror
Off / Y On
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Makes settings for the operation direction of the head during printing.
Makes various printer commands settings Makes preference settings for he printer command sent from a computer to the printer. Makes settings for feeding increments while printing. Makes settings for the initial start point of printing. Makes settings for the functions of the ending printer command included in printing data. Makes settings for image resolution while printing with image data.
Makes settings for the time from the end of receiving printing data from a computer to recognizing the end of printing data. Makes settings for how to print the part over wrapped between diagrams. Makes settings for tone rendering method while printing with MH-GL/GL2 data or not digitalized. Makes various layout function settings. Makes settings for how to layout printing data. Makes settings for stitching print. Makes settings for media cutting position after printing is finished. Makes various processing printing data settings. Makes settings for printing method to present black. Makes settings for scale of enlargement and reduction of printing data. Makes settings for the function printing the data inverted to y-axis
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Falcon II RJ-8000 Operation Instructions Roll media setting
Makes various roll media settings. Makes settings for roll media
Roll media Disable Roll 1 Roll 2 Roll 3 Centronics / Bi Centro
Centronics setting Network setting
DHCP
000.000.000.000 to 255.255.255.255 000.000.000.000 to 255.255.255.000 to 255.255.255.255 000.000.000.000 to 255.255.255.255 OFF / ON
MAC address
MAC Address
Version
Main version / sub version
ErrorDisplay
ON / OFF
On Cleaning
ON / OFF
Detection
Normal / Off / TakeUpRoll
IP Address Sub Net Mask Gateway
Utility setting
Width
File management setting Off Write + Prn Write>Prn WriteOnly File name Number : 1 to 99
WriteMode
Replot
Delete
File name
Rename
File name
Format
Yes / No
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Makes various Centronics interface settings. Makes various network interface settings. Sets up the IP address of the printer. Sets the sub net mask of the printer.
Sets the IP address of the gateway connected to the printer. Setting DHCP functions of the network server. MAC address can be checked for the network interface board that is installed in the product. The following software versions can be checked for the network interface board that is installed in the product. Makes various advanced function settings. Makes settings for how to display error indications if a minor error occurs. Makes settings to automatically start the cleaning when the printer is turned on. Sets whether the width and the edge detection are performed during media initialization. Sets the width of the media, if the media detection has not been performed when the media is initialized. Makes various settings for the processing method of the printing data from a computer to the installed hard disk in the printer. Makes settings for the processing method of printing data. Makes settings for the processing method of the printing data stored in the hard disk. Deletes the printing data stored in the hard disk. Change the file name of the printing data stored in the hard disk. Formats the hard disk.
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Falcon II RJ-8000 Operation Instructions Initialise setting All
OK / No
MediaSet
OK / No
PrintMode
OK / No
Command
OK / No
Layout
OK / No
Function
OK / No
RollSetup
OK / No
Centro
OK / No
Network
OK / No
Utility
OK / No
FileMng
OK / No
WEBpasswd
OK / No
Data dump
Start/end / All
Head cleaning CutterChg
Yes / No
WiperClean TankChg
Yes / No
Yes / No
Yes / No
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Returns the parameters to the the factory default settings.. Returns all parameters to the factory setting. Returns parameters in the media setup menu to the factory default setting. Returns parameters in the print mode menu to the factory default setting. Returns parameters in the command setup menu to the factory default setting. Returns parameters in the layout setup menu to the factory default setting. Returns parameters in the function setup menu to the factory default etting. Returns parameters in the roll media setup menu to the factory default setting. Returns parameters in the Cnetronics setup menu to the factory default setting. Returns parameters in the network setup menu to the factory default setting. Returns parameters in the utility setup menu to the factory default setting. Resets the parameters of the file management setup menu to the factory default setting.. Resets the value for the web password to the factorydefault setting Prepares for the dump printing checking on on-line function. Performs head cleaning. Performs cutting blade replacement. Performs wiper cleaning. Performs replacement of the tank for the waste liquid.
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